How long does it take to build a space capsule villa?

In a world of constant innovation in architecture, capsule villas are attracting widespread attention with their unique charm. For those interested in owning this unique residence, the construction timeline is a key concern. Compared to traditional villas, the construction timeline for capsule villas has its own unique rhythm and influencing factors.

Preliminary preparation: laying the foundation for construction

Planning and Design Phase: The design of a capsule villa must balance innovative concepts with practical functionality. Designers must thoroughly communicate with clients to understand their individual needs, such as spatial layout and style preferences. This process typically takes one to two weeks, but may extend to three to four weeks if the client's requirements are complex or the design requires repeated revisions. After finalizing the design, detailed engineering drawings are required, covering all aspects, including the building structure and plumbing and electrical wiring. Due to the relatively complex structure and design of the capsule villa, the drawings typically take two to three weeks to ensure the construction team can follow accurate drawings.

Site Preparation: Site selection is crucial, requiring comprehensive consideration of factors such as the geographical environment and surrounding infrastructure. Once the site is selected, site preparation must begin. For relatively flat sites, preparation is relatively simple, requiring only one to two days. However, complex terrain, such as mountainous or hilly areas, may require excavation and backfilling, extending the construction process to one to two weeks. Furthermore, ensuring the site has adequate water and electricity access is crucial. Laying water and electricity lines typically takes one to two weeks to provide the necessary energy for subsequent construction.

Module production: efficient factory manufacturing

Material Procurement and Processing: The structural materials of space capsule villas are mostly made of specialized materials such as aviation aluminum alloys and carbon fiber composites. The procurement cycle for these materials is relatively long, generally taking 2-3 weeks from contacting suppliers, placing orders, and material delivery. Once the materials are in place, they are processed and formed in the factory. Taking aviation aluminum alloys as an example, multiple processes such as cutting, welding, and polishing are required to form the space capsule's frame structure. This processing is relatively delicate and typically takes 2-4 weeks depending on the complexity of the space capsule. For carbon fiber composites, the molding process is even more complex, including mold making, material layup, and curing. The entire processing can take 3-5 weeks.

Module Assembly and Commissioning: Within the factory workshop, the pre-processed components are assembled to form a complete space capsule module. This process requires strict control of assembly precision to ensure that the module's sealing, structural stability, and other performance characteristics meet standards. After assembly, the module undergoes a series of commissioning procedures, such as circuit testing and door and window opening and closing tests, to ensure proper functioning. Module assembly and commissioning typically takes one to two weeks, though this time may be extended if issues are discovered and corrected during commissioning.

On-site installation: the key to rapid construction

Foundation Construction: The foundation type for a capsule villa depends on the site conditions and the capsule structure. Common foundation types include concrete and steel structures. For a concrete foundation, the construction process includes foundation excavation, rebar binding, formwork installation, and concrete pouring. Foundation excavation depends on site conditions and generally takes 1-2 days. Rebar binding and formwork installation are more time-consuming, typically taking 2-3 days. After the concrete pour is completed, it requires a period of curing, generally 7-14 days, to ensure that the foundation strength meets the design requirements. Steel structure foundations are relatively quick to construct, generally taking 1-2 days from foundation installation to fixing.

Capsule Hoisting and Connection: After the foundation construction is completed and meets the required strength, the capsule modules can be hoisted. Specialized hoisting equipment precisely lifts the factory-produced capsule modules onto the foundation and positions them for installation. The connection between capsules is crucial, requiring specialized connection techniques and sealing materials to ensure a secure and well-sealed connection. The hoisting and connection process is relatively efficient. Under favorable site conditions, hoisting and connecting a single capsule module can generally be completed within one to two days. For multi-module capsule villas, the overall hoisting and connection time varies depending on the number of modules, typically taking three to seven days.

Exterior and Interior Decoration: After the capsule villa is installed, the construction of external supporting facilities, such as courtyard landscaping and road paving, is required. Landscaping typically takes two to four weeks, depending on the complexity of the design. Road paving is relatively quick, requiring only one to two days if simple hard surface materials are used. As for interior decoration, due to the relatively small interior space of the capsule villa, the work is relatively concentrated. Wall and floor decoration, as well as furniture installation, typically require two to three weeks. Simultaneously, plumbing, electricity, and bathroom facilities must be installed and commissioned to ensure complete living space. This process typically takes one to two weeks.

The construction cycle of a capsule villa is influenced by a variety of factors. From preliminary preparation to final delivery, if all work proceeds smoothly, it generally takes three to six months. Compared to traditional villas, which can take six months to a year or even longer, capsule villas, thanks to their factory-based production and rapid assembly, significantly shorten construction time, allowing owners to more quickly realize their unique living dreams. With the continuous advancement of construction technology and increasingly sophisticated supply chain management, the construction cycle of capsule villas is expected to be further shortened, bringing greater efficiency and more exciting opportunities to the construction market.